After making sure your design is good to sew on towels, actually embroidering on towels takes some care to make it look good. If possible, we suggest hooping the towel along with the backing. However there are situations where this isn’t possible (smaller, thin hoops that just can’t hoop towels, really thick, plush towels that no hoop can handle, etc) in which case use the method outlined below.
First, determine the location where you want design to be on the towel, then pin some water soluble topping (wst) over the area the design is going to sew. Make sure to use a big enough piece of wst to fit your design. Next, hoop 2 pieces of medium weight cutaway, then use a small amount of temporary spray adhesive to affix the towel to the backing. Don’t use a ton because this is only temporary until we begin sewing.
After you insert the hoop into your machine, the first thing you will want to do is sew a basting stitch with widely spaced rows of long stitches for easy removal later. It is highly recommended that you DO NOT use the spray adhesive as the only method of attaching your towel to the backing. It is NOT recommended that you use adhesive backing at all. The reason being that neither of these methods will secure the towel enough to embroidered upon properly and have it look good. Using either of these methods just sticks the “hairs” of the towels to the backing, while the part of the towel you are embroidering on is still free to move. See the picture below.
You can create your own basting stitch file if you have a digitizing system. If you own the Monogram Wizard Plus you can now get an assortment of basting stitch files from the needleheads online store. These basting stitch files show up in your program as motifs which you can add directly to the design you are creating. You can also use the basting stitch motifs just to make a set of generic basting stitch files to use with your embroidery machine.
After the design has completed sewing, remove from the machine and unhoop. Turn to back of the towel and cut the bobbin thread of the basting stitches. Turn the towel back over to the front and the basting stitches should be very loose. Trim the basting stitches close to the design to make them easier for removal. Sometimes you will be unable to pull the basting stitch out completely, just trim as close to the design as you can. Remove the water soluble topping and clean up any loose ends.
Note in the picture above we used black backing just for photo purposes so the bobbin thread was easily visible. Trim away any excess backing and you are good to go!